G5 Automatic High Speed Flexo Printer Slotter Die-Cutter Machine (Roller to Roller, Top Printing)
MAIN MACHINE CHARACTERISTICS
MACHINE CHARACTERISTICS:
1.Four shaft lead edge vacuum transfer feeding system,the pressure of suction is adopted frequency control,which can apply for difference size and bending of cardboard.
2.The main drive system is adopted US EMERSON servo control.It can make more accuracy and improve the service life of the machine
3.It is using precise screw with linear guide, which is prevent the cutting holder locked with cutting shaft and make it more accuracy.
4.Die cutting rubber roller is adopted Emerson servo drive with mechanical speed compensation.
5.With No-key connection ring.There will be no clearance after long time using, so that it has high precision for positioning and exact overprint.
6.The transmission gear is made of high quality alloy steel, which is processed by tungsten carbide and treated by heat treatment and Rockwell hardness of 58-62 degrees.
7.With doctor blade interchange rubber roller structure; Change the mechanical configuration more flexible.
8.Paper feeding wheel adopts rack type with quick adjusting structure without wrench.
9.The pressure of 3ply 5ply 7ply is setting by our patent high precision minor pressure adjustment,which work in with PLC and the accuracy is ±0.01.
ELECTRICAL CONTROL SYSTEM FEATURES:
1.The electrical components are internationally famous brands. Main control is adopted US servo numerical control positioning technology. Feeding unit, printing unit, slotting unit, die cutting unit are equipped with colorful PLC touch screen, with one-touch machining setting with zero function can be connected to ERP system.
2.The machine with order memory, easy to change the order.
3.With ink shortage alarm to avoid the wastage.
4.In particular with computer remote maintenance; more easier to resolve equipment failure, more efficiency and reduce the cost maintenance.
MACHINE PARAMETERS
| Model |
JF0920 |
JF1224 |
JF1228 |
JF1424 |
JF1428 |
JF1628 |
JF1632 |
Max. Speed
(pcs/min) |
250 |
250 |
220 |
250 |
220 |
180 |
150 |
Max. Feeding Size
(mm) |
880*2050 |
1180*2450 |
1180*2850 |
1380*2450 |
1380*2850 |
1570*2850 |
1570*3250 |
Min. Feeding Size
(mm) |
300*600 |
370*700 |
370*700 |
400*700 |
400*700 |
450*850 |
450*850 |
Skip Feeding Size
(mm) |
1100*2050 |
1500*2450 |
1500*2850 |
1700*2450 |
1700*2850 |
1900*2850 |
1900*3250 |
Max. Printing Size
(mm) |
880*2000 |
1180*2400 |
1180*2800 |
1350*2400 |
1350*2800 |
1580*2800 |
1580*3200 |
Min. Slotting Gap
(reverse knife) (mm) |
240*80*240*80 |
250*90*250*90 |
280*110*280*110 |
Printing Plate Thickness
(mm) |
7.2 |
Board Thickness
(mm) |
1.5-12 |
| Model |
JF1832 |
JF1836 |
JF2536 |
|
Max. Speed
(pcs/min) |
130 |
100 |
60 |
NIL |
Max. Feeding Size
(mm) |
1760*3250 |
1760*3650 |
2500*3650 |
Min. Feeding Size
(mm) |
550*850 |
550*850 |
660*800 |
Skip Feeding Size
(mm) |
2100*3250 |
2100*3650 |
2800*3650 |
Max. Printing Size
(mm) |
1780*3200 |
1780*3600 |
2500*3600 |
Min. Slotting Gap
(reverse knife) (mm) |
280*90*280*90 |
300*110*300*110 |
Printing Plate Thickness
(mm) |
7.2 |
Board Thickness
(mm) |
1.5-12 |
MACHINE PARTS CHARACTERISTICS:
FEEDING UNIT
1. LEAD EDGE FEEDING SYSTEM
1) Lead edge feeding with vacuum transfer
2) The sliding seat on the feeding table is made of aluminum alloy, which keep the machine work more smoothly and vibrate less
3) The paper feeding table is steel material. The wall is strong and durable
4) Automatically count the production quantities. touch screen display
5) Equipped with electronic, pneumatic control of skip paper feeding, in order to cope with the larger size cardboard transport, customers can choose to continue or skip delivery
6) The paper carrying is controlled by the cylinder, in the slotting part and stacker are provided with interlocking control switch, as to realize the emergency stop, stop or restore the paper feeding.
2. REAR/LEFT/RIGHT BAFFLE
1) Pneumatic side flap device (operating side), the flapping frequency can be set on the screen.
2)The rear paper -holding frame and the front/left/right side baffles is adopted with electrical adjustment.
3.SEPARATION AND CLOSING
1) Machine separated and combined is adopted electric control device with automatic alarm bell.
2) The whole machine is fixed on the track by the main lock cylinder of the feeding part
4.FEEDING ROLLER
1) The cardboard feeding rubber rolls are made of solid steel covered by wear-resistant rubber.
2) Paper feeding roller adopts embossing roller, hard chromium plating, wear resistance, smoothly
5.ZERO DEVICE
1) With zero and phase memory function, to ensure that the correct position, reduce cardboard waste
6.DUST REMOVAL DEVICE
1) The feeding unit with a dust brush and suction. It can remove the dust on the surface effectively to ensure the clarity of the printing, reduce paper waste.
PRINTING UNIT
1. PRINTING ROLLER
1) The phase adjustment of the printing roller adopts the planetary gear structure, PC control, digital display, the printing cylinder can be adjusted 360 degrees. With positive and negative accuracy adjustment. Run and stop is very stably. Easy to change the printing plate.
2) The printing roller is grinding and chrome hardening treatment with the latitude and longitude lines center line, easy to hang printing plate.
3) Balance correction, stably, and no effect in high-speed running.
4) With hanging printing plate system, easy to change it.
5) With the zero function, easy to change the order, with foot pedal to changing the printing plate. with accuracy adjustment.
6) Printing roller left and right electric adjustment range: ±15mm;
2. VACUUM SUCTION BLOWER
1) With skip feeding function attached to vacuum suction box. All suction wheel is ceramic material
2) The vacuum suction box is with light pressure setting to improve printing quality.
3) The printing pressure adopt European special high inking technology of piston type regulating 0.015 to ensure accurate to avoid the paste version problems.
3. INK SUPPLY SYSTEM
1) one-way pneumatic diaphragm pump automatic circulation of ink, anilox roller and printing plate inking system is electric adjustment.
2) Using filter get rid of the impurity to protect the printing quality
3) The inking bucket is made of stainless steel
4) Ink bucket for special nanotechnology, non-stick ink, easy to clean
4. PHASE ADJUSTMENT STRUCTURE
1) Adopts high precision planetary gear mechanism.
2) Printing phase is adjusted by PLC, touch screen and electric control 360 degrees adjustment
3) With brake motor with phase adjustment, phase adjustment wheel make accurate positioning
5. PHASE FIXING SYSTEM
1) Clutch or phase adjustment, the original gear meshing points unchanged.
SLOTTING UNIT
1.OPERATION CONTROL
1) Tough PLC checking adjustment with touch screen control. Automatic positioning
2) Except to using PLC and rotary encoder to adjust the cutting size and the height of the carton. But also, can using electrical button to adjust them.
3) Equipped with emergency stop device to ensure safety
2. SLOTTING PHASE ADJUSTMENT
1) With high precision frequency conversion speed adjustment of 360 degrees. Positive and negative adjustment.
2) Phase zero device, to ensure the consistency of the slot position
3. CREASING WHEEL
1) The creasing wheel and the shaft
2) The creasing wheels surface wear high quality resin, which can avoid the damage of cardboard.
3) The lower shaft of the slotting cutter is all provided eccentric sleeve structure to make it compact and accurate
4. CUTTING HOLDER
1) The thickness of slotting knife is 7mm. Imported high-quality alloy steel heat treatment of crescent serrated blade with high hardness, good toughness, strong wear resistance
2) The slotting shaft is hard chromium plating on the surface
3) The cutting holder, creasing wheel, position axial automatic adjustment
4) With slotting phase detection device, can record the position of the slotted shaft at any time, in theory, to ensure to return back the right position according to different size order
5) Slotting distance, height of carton, using PLC and rotary encoder control, automatic adjustment
6) There are pre-creaser before slotting.
5) Can produce large double stitching carton, heaven and earth cover carton
6) Middle knife moving structure.
DIE-CUTTING UNIT
1. OPERATION CONTROL
1) Using digital display. It is automatically detect through PLC and rotary encoder,
2) Emergency stop device is installed to ensure safety.
2. PHASE ADJUSTMENT
1) The anvil cushion adjusted up and down by electric form, the anvil cushion can automatically move axially, continuous, about travel each 20mm. It can make the rubber sleeve wear uniform, prolong the service life.
2) Die cutter is adjusted by electric around 360 degree, and the die cutter shaft can be adjusted ±8mm.
3. DIE-CUTTING CREASING SHAFT
1)It is made of seamless steel and surface is plated with hard chromed. The diameter is φ360mm it carried out dynamic balance calibration.
2)The surface is covered with polyurethane rubber mounting using buckle type structure, convenient replacement.
3)Die cutting roller adopts independent servo motor drive for speed compensation, ordinary carton compensation range is ±3mm;
4)Roller adopts mechanical differential structure to make it about automatic traverse, lateral displacement of positive and negative 40mm, can make the rubber sleeve wear uniform, prolong the service life
5)The clearance of the die cutter rubber roller is electrical adjustment, digital display, adjusting range is 0-12mm;
6)Die cutting phase adjusting and it will automatic return back the location, the cutting wheel will automatically rise. So as to avoid damaging to the rubber pad;
4. PHASE ADJUSTMENT
1)Die cutting phase adopts planetary gear structure, which can be used for precise 360 degrees phase adjustment.
2)The phase is adjusted by electric, digital display, with memory function. After the adjustment, it can revert to the original die cutter position.
3)Left and right movement i manual adjustment, left and right moving positive and negative 8mm.
4)The phase fixing adopts an electromagnetic brake mechanism. When the machine platform separates or adjusts the phase, the brake mechanism limits the rotation of the machine and keeps the die cutter position fixed.
ABOUT US
Dongguan Jiufeng Carton Machinery Co., Ltd. is a prominent name in the carton machinery production industry, with more than 20 years of experience and expertise. With a focus on carton machinery research, production and sales, Jiufeng has developed a full range of carton equipment to serve just about any packaging production need. Some of our products include automatic high- speed ink printing slotting die-cutting machines, large roller printing machines, thin blade slitter scorer and more. Carton machinery is our primary business, done so with full customer satisfaction in mind, and we now have more than 20 types of equipment, including a self-developed, high-definition ink printing slotting die cutting machine and high-line ink printing slotting die cutting machine that carry out numerous, simultaneous processes, including high-speed sheet feeding, printing, slotting, and die cutting. This significantly improves customer production efficiency in a variety of areas, including carton cutting, carton binding, carton printing and other major areas.
Jiufeng Carton Machinery has exported products to more than 10 countries in worldwide including Asia, America, Eurape and Africa, demonstrating that our high quality products and professional, individualized sales services have earned the trust of our customers and kept them coming back for more.
OUR SERVICE & WARRANTY & FAQ
Our Services
According to the customer's requirement, we will arrange one technician to help you to install the machine and train the worker, but all the expenses like round-trip air tickets, accommodation, meals and salary USD$80/day, incurred therefrom shall be born by the buyer.
Warranty
Warranty: one year.
The manufacturer will send the buyer new parts (No intentional damage). However, the courier should be covered by the customer. Please note that belts are excluding the one year's warranty.
FQA:
1. What is the machine warranty?
One year.
2. Does your machine with CE certificate?
Yes.
3. What's the payment term?
A:T/T 30% in advance, the balance paid before delivery. We also accept payment L/C.
4.What is the production time while placing order?
About 30 days.
5. What is the delivery time?
Within 30 days after get the payment.
6. Does the packing strong?
Yes, of course! All of our export packings is with strong wooden pallets, all are confirmed to export packing standard.
7. Are you manufacturer?
Yes, we are manufacturer, and we have been in this field for more than 10 years.
8. Do you have a stock product to sell?
Actually our machine need 20-30 days to manufacture, and there are many orders from China and foreign countries, so we need a custom one for you, and your order will be highly attention to manufacture.
9. How about after-sales service process?
When your machine has a problem, contact your sales and we will solve your problem as soon as possible.
10. Do you inspect the finished products?
Yes, we have QC department, they will inspection the machine before shipping, to ensure there is nothing problem of the machine.
11. Do you have your technical team?
Yes, we have our own technical team and we have our own patents. And we can custom the machine as customer want.
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